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Fully Digital Ultrasonic Flaw Detectors

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Updated August 30, 2011

NEW!  DFX-7 Series Flaw Detector
and Thickness Gauge

DFX-7sm


Call for Information

Click for DFX7 Series.pdf data sheet



"DFX-6" Series Digital Flaw Detectors

DFX-6 series ultrasonic flaw detectors are full featured digital instruments
designed to handle the simplest to the most difficult applications.
Whether the application requires high penetration for materials that
are difficult to measure, or high resolution for precision aerospace parts,
the DFX series flaw detectors are equipped with the necessary
features to do the job.

DFX6.BMP (877014 bytes)

Models DFX-615, DFX-625, DFX-635 and DFX-638

Click for DFX Series Data Brochure

Features

Transflective Color TFT Display
Broad & Narrow Band Amplifier
Square Wave Pulser (Active Edge)
Extruded Aluminium Case (IP65)
Digital Thickness Display
DAC/TCG/AWS/DGS
Automatic Calibration


PC/Video/Analog Outputs
Long Battery Life (Li-ion pack)
Large Memory Capacity
Curved Surface Correction
Alphanumeric Notes
Trig function
Help feature

Specifications

Physical

Size:
9.25 x 7.13 x 4.0 in (235 x 181 x 102mm)

Weight:
7.5lbs. (3,4Kgs) with Li-Ion cells.

Case: Extruded Aluminum.

Display: Transflective TFT Color. Display area: 4.39” x 3.29” (111.4 x 83.5mm) 320 x 240 pixels. A-Scan area: 255 x 200 pixels (315 x 200 expanded), 8 color options and variable brightness.

Temperature:
Operating –10 to +55°C or 14 to 131°F
–20 to +70°C or –4 to 158°F
(survivable)
Storage –40 to +75°C or –40 to 167°F

Environmental:
Meets IP65 requirements.

Specifications

Units: English (inch),
Metric (mm), or Time (µs).

Probe Zero: 0–999.999 µs.

Velocity:
615 & 625 0.0393 to 0.3937 in/µs (1000–9999m/s).

635 & 638 0.0100 in/µs (256 to 16000 m/s.

Test Range:
615 & 625 0 - 0.2in (5mm) up to 0 - 400in (10,000mm) at steel velocity. Variable in sequence, 0.4in or 0.04in (10mm or 1mm).

635 & 638 0 - 0.05in (1mm) up to
0 - 800in (20,000mm) at steel velocity. Variable in 1, 2, 5 sequence or continuously in 0.05in (1mm) increments. Also from 1 to 5000(µs).

Test Modes: Pulse-echo and transmit/receive.

Gates:
615 & 625 Start & Width adjustable over full range. Amplitude 0 -100%, 0.5% steps. Visual & audible alarms. Single gate positive trigger, and two gates positive and negative triggering. Gate 2 has selectable 0.6 second delay on alarm.

635 & 638 Two fully independent gates with positive and negative triggering for each gate.

Gate Expansion:
635 & 638 Expands range to width of Gate 1.

Gate Monitor Delay:
635 & 638 Selectable 0.6 sec delay on gate 2 negative monitor.

Measurement Modes:

Signal Monitor - 635 & 638


Depth - Depth and amplitude of signal in gate.

Echo Echo - Echo-Echo distance, automatic gate 2 position.

Gate to Gate -

625: Echo-Echo distance , manual gate 2 position.

635 & 638 independent gates.


Trig - Trigonometric display of beam path, depth and surface distance. Calculation of skip depth and curve surface compensation, X-offset for transducer.

T-Min - Holds minimum thickness in depth mode.

System Linearity: Vertical = 1% Full Screen Height (FSH) Amplifier Accuracy ±0.1%dB. Horizontal ±0.4% Full Screen Width (FSW).

Pulser Voltage: 615 & 625 200 volt peak amplitude, rise/fall time < 10ns into 50ohm.


635 & 638 100V - 350V (450V 638 ) square wave pulser. Pulse width from spike to 2000ns duration - rise/fall times < 5ns into 50 ohms.

Pulser Width: 615 fixed at 100ns. 625 30-250ns linked to filter band.


635 & 638 Adjustable in 2% of nominal width, minimum 1ns maximum 40ns.

ActiveEdge: Unique active pulse control for enhanced near surface resolution and signal response. Replaces traditional damping control.

P.R.F.:

615 & 625 Selectable 35 to 1000Hz

635 & 638 5000Hz, 5Hz steps.

Screen Update Rate: 50 or 60Hz.

Rectification: Full wave, positive or negative half wave and unrectified RF.

Delay:

615 & 625 0 - 400 in (10,000mm)

635 & 638 0 - 800in (20,000mm) at steel velocity in 0.02 steps (0.05mm).

Gain: 0 to 110dB.

Adjustable in 0.5, 2, 6, 14 and 20dB steps.

Frequency Bands:

615: Broadband 1 - 10 MHz (-6dB).

625: 4 Narrow Bands centered at 1MHz, 2MHz, 5MHz, & broadband 1.5–15MHz.

635 & 638: 6 narrow bands centered at 0.5, 1, 2.25, 5, 10 & 15 MHz. Broad band at 2 to 22 MHz (-6dB) and 1 to 35 MHz (-20dB).

Vertical Linearity:

1% full screen height.

Amplifier Linearity: +/- 0.1 dB.

Horizontal Linearity:

+/- 0.4% full screen width (FSW).

Reject: LED warning when selected.

615 & 625 50% suppressive reject.

635 & 638 80% linear reject.

Memory
Thickness Logging: Storage for 8000 readings stored in Block - Location - Number coding or alpha-numeric pre-programmed work sheets. Transferable to Excel using optional PC software.

Panel Memory:

100 storage locations for calibration settings.

A-Scan Memory:

800 waveforms.

Features
Wave Smoothing:
Produces a smooth signal envelope.

AGC:
Automatic Gain Control sets selected echo to a user defined level (10 - 90%).

DAC: Up to 10 points may be entered and used to digitally draw a DAC curve. Reference -2, -6, -10, -12, -14 dB curves can be selected for JIS, ASME and EN1714 codes.

AWS: Automatic defect sizing in accordance with AWS D1.1 Structural Welding Code.

API: Automatic defect sizing in accordance with API 5UE.

AVG/DGS: Automatic defect sizing using probe data. 10 probe data sets can be stored.

TCG: 625, 635 & 638 Time corrected gain. 40 dB dynamic range, 30 dB per microsecond, up to 10 points for curve definition.

Auto-Cal: Provides Automatic calibration with two echoes.

Reference Waveform: Recalled waveform can be shown in a different color to live waveform for direct comparision.

Display Freeze: Hold current waveform on screen.

Peak Memory: For echodynamic pattern determination.

Online Help: Instant operator guidance on operation accessed from direct key.

Language Support: Six user selectable languages from: English, German, French, Spanish, Dutch, Italian, Russian, Polish, Czech, Finnish & Hungarian. Others available on request.

Power Source

Battery: Lithium Ion battery pack 14.4V, 5.0 Amp hrs. Minimum 11 hours use, typical 15 hours, indication of battery charge. Recharge time 4 hours.

Charger: 100 - 240 VAC,

50 - 60Hz.

Connections

USB: For connection to PC, keyboard and printer.

Outputs: Serial Interface, composite video (NTSC & PAL), analog output for amplitude and distance updated at PRF rate. Transmitter sync output.

Transducer Connectors: available with BNC or LEMO 1 connectors (factory option).

Additional 638 Features

Interface trigger: Interface gate locks to surface echo and eliminates water path variation.

High Power Pulser:

450 volt boost.

Warranty:  2 year limited

                                                                                                        Back to the Top

MFD650C Portable Ultrasonic Flaw Detector

MFD650C


KEY FEATURES
Master-slave menu, shortcut key and digital rotary knob for operational adjustments. The digital color TFT LCD display allows the operator to choose the background color and wave color according to the environment and set the LCD brightness as necessary. Designed with high performance security - guarantee battery module that provides easy removal. It can be charged independently. The large capacity, high performance Lithium-ion battery module allows the instrument to be used continuously for more than 8 hours. With its small size and light weight, the instrument can be held by one hand. It is durable and can be used in many industrial ap
plications.

Display:
Hi-resolution (320 × 240 pixels) multi-color TFT LCD with 4 user-selectable brightness controls provides high contrast viewing of the waveform from bright, direct sunlight to complete darkness. The hi-resolution multi-color TFT LCD display with fast 60 Hz update gives an “analog look” to the waveform providing detailed information that is critical in many applications.

Range:
Up to 400 inches (9999mm) in steel. Suitable for use on large work pieces and in high-resolution measurements.

Pulser:
Pulse Energy selectable among Low, Medium and High.
Pulse Width tunable from 0.1µs to 0.5 µs to match probes with different frequency.
Pulse Repetition Frequency adjustable from 10 Hz to 1 KHz in 1 Hz increments.  
Damping selectable among 100, 200 and 400 ohms for optimum probe performance
Test Modes include pulse echo, dual and thru-transmission  

Receiver:
Sampling: 10 digit AD Converter at the sampling speed of 160 MHz  
Rectification:  Positive Halfwave, Negative Halfwave, Fullwave and RF
Analog Bandwidth:  0.5MHz to 15MHz capability with selectable frequency ranges (automatically set by the instrument) to match probe for optimum performance
Gain:  0 dB to 110 dB adjustable in selectable steps 0.1 dB, 2 dB, 6 dB, and locked

Audible and visual (LED) alarm

Gates:
Gate Start:  Variable over entire displayed range
Gate Width:  Variable from Gate Start to end of displayed range
Gate Height:  Variable from 0 to 99% Full Screen Height
Alarms:  Threshold positive/negative

Memory:
Store up to 100 channel files with calibration set-ups
Store up to 1000 wave files with A-Scan patterns and instrument settings
All the files can be stored, recalled and cleared

Functions:
Semiautomatic two point calibration:  Automated calibration of transducer zero offset
          and/or material velocity
Flaw Locating: Live display Sound-path, Projection (surface distance), Depth and Amplitude
Flaw Sizing: Automatic flaw sizing using AVG/AVG or DAC, speeds reporting of defect
          acceptance or rejection
Digital Readout and Trig. Function:
          Thickness/Depth can be displayed in digital readout when using a normal probe
          Beam Path, Surface Distance and Depth are directly displayed when angle beam
               probe is used
Both the DAC and the AVG method of amplitude evaluation
Curved Surface Correction feature
Crack Height Measurement Function
Weld figure feature
Magnify Gate:  Spreading of the gate range over the entire screen width Video Recording

          and play Auto-gain function
Envelope:  Simultaneous display of live A-scan at 60 Hz update rate and envelope of
          A-scan display
Peak Hold:  Compare frozen peak waveforms to live A-Scans to easily interpret test results.
A-Scan Freeze:  Display freeze holds waveform and sound path data
B-Scan Display:  Displays cross-section of tested material

Real Time Clock keeps running tracking the time.

Communication:
High speed USB2.0 port. Included DataPro software helps manage and format stored inspection data for high-speed transfer to the PC. Data can be printed or easily copied and pasted into word processing files and spreadsheets for further reporting needs. New features include live screen capture mode and database tracking.

Battery:
Internal rechargeablehigh-capacity Li-ion battery pack rated 7.2V at 8.8 Ah
10 hours nominal operating time depending on display brightness
8-10 hours typical recharge time

Specifications:
Range:  0 to 400 inches (9999 mm) at steel velocity
Material Velocity:  1000 to 9999 m/s
Display Delay:  -20 to 3400 µs
Probe Delay/Zero Offset:  0 to 99.99 µs
Sensitivity:  110 dB max in selectable resolution 0.1, 1.0, 2.0, 6.0 dB and locked.
Test Modes:  Pulse echo, dual element and thru-transmission
Pulser:  Tunable Square Wave Pulser
Pulse Repetition Frequency ranges from 10 Hz to 1000 Hz
Pulse Energy:  200V, 300V, 400V, 500V and 600V
Damping:  Four selectable settings for optimum probe performance
Bandwidth (amplifier bandpass ):  0.5 to 15 MHz
Gate Monitors:  Two independent gates controllable over entire sweep range
Rectification:  Positive halfwave, negative halfwave, fullwave, RF
System Linearity:  Horizontal: +/-0.2% FSW, Vertical: 0.25% FSH

          Amplifier Accuracy +/-1 dB
Reject (suppression):  0 to 80% full screen height
Units:  Inches or millimeters
Transducer Connections:  BNC 
Power Requirements:  AC Mains 100-240 VAC, 50-60 Hz
Dimensions:  10.5"H x 6.8"W x 2.4"D  (263H × 170W × 61D mm)
Operating Temperature:  -4 to 120F (-10 to 50C)
Storage Temperature:  -20 to 120F (-30 to 50C)

MFD650C Standard Kit Configuration:
Main Instrument
Straight Beam Probe - 10mm diameter x 4 MHz
Angle Beam Probe - 8mm x 9mm  x 4 MHz x 60 degree
Probe Cable (BNC-BNC)
Battery Module
Power Adapter (Charger)
Support Pillar (2 each)
Operation Manual
DataPro Software CD
USB Communication Cable
Instrument Case

Click here for MFD650C.pdf data sheet.


Manufactured by Mitech Instruments, Beijing, China

 
Click for Basic Ultrasonic Principles

NDT INTERNATIONAL INC.
711 S. Creek Road, West Chester, PA 19382-8013 U.S.A.
(610) 793-1700 FAX (610) 793-1702

info@ndtint.com